The Crochet Machine
In hand crocheting, a hook is used to draw a new loop through the old loop with the chains of loops being joined together at intervals. On crochet machines, the warp chains are separate from the weft inlay and it is the latter threads that join the chaining wales to each other.
Knitting Elements of a Crochet Machine
- A single horizontal needle bar whose simple reciprocating action can be used to operate individually-tricked latch, carbine or embroidery needles. The patent or carbine bearded needle is used for fine structures and has a sideways crimped beard placed in a permanently-pressed position. Although warp threads can only be fed into the beard from the left (necessitating a unidirec-tional closed overlap), the old overlaps are automatically cleared and landed by the movement of the needle. It is still the most frequently used needle, achieving speeds up to 2500 rpm. Reduced machine speed and high needle wear make its use uneconomical for knitting single end cotton yarns.
- No sinkers; instead a fixed hold-back bar is fitted in front of the knock-over verge to prevent the fabric moving out with the needles.
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Knitting Elements of a Crochet Machine |
- Closed lap pillar stitches and inlay threads controlled and supplied as separate warp and weft respectively. Each needle is lapped from below by its own warp guide, which is clipped to a bar whose automatic one-needle overlap and return and underlap shog is fixed and is controlled from an eccentric cam whilst its upwards and downwards swing is derived from a rocker-shaft. The warp yarn is often placed low at the front of the machine.
- The weft yarn, often placed above and towards the back of the machine, supplying the carrier tubes, which are clipped to the spring-loaded inlay bars.These bars are fitted above the needle bar and are shogged at the rate of one link per course, from pattern chains around a drum at one end of the machine.There are usually up to two warp guide bars and up to 16 weft inlay bars, which may be electronically controlled.
- Special attachments are available for producing fancy effects such as cut or uncut fringe edges, pile, braiding (equivalent to fall-plate) and snail shell designs.
Crochet machines, with their simple construction, ease of pattern and width changing, and use of individual yarn packages or beams provide the opportunity for short runs on coarse- or fine-gauge fancy and open-work structures and edgings, as well as the specialist production of wide fancy fabrics or narrow elastic laces.
The Crochet Machine
In hand crocheting, a hook is used to draw a new loop through the old loop with the chains of loops being joined together at intervals. On crochet machines, the warp chains are separate from the weft inlay and it is the latter threads that join the chaining wales to each other.
Knitting Elements of a Crochet Machine
- A single horizontal needle bar whose simple reciprocating action can be used to operate individually-tricked latch, carbine or embroidery needles. The patent or carbine bearded needle is used for fine structures and has a sideways crimped beard placed in a permanently-pressed position. Although warp threads can only be fed into the beard from the left (necessitating a unidirec-tional closed overlap), the old overlaps are automatically cleared and landed by the movement of the needle. It is still the most frequently used needle, achieving speeds up to 2500 rpm. Reduced machine speed and high needle wear make its use uneconomical for knitting single end cotton yarns.
- No sinkers; instead a fixed hold-back bar is fitted in front of the knock-over verge to prevent the fabric moving out with the needles.
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Knitting Elements of a Crochet Machine |
- Closed lap pillar stitches and inlay threads controlled and supplied as separate warp and weft respectively. Each needle is lapped from below by its own warp guide, which is clipped to a bar whose automatic one-needle overlap and return and underlap shog is fixed and is controlled from an eccentric cam whilst its upwards and downwards swing is derived from a rocker-shaft. The warp yarn is often placed low at the front of the machine.
- The weft yarn, often placed above and towards the back of the machine, supplying the carrier tubes, which are clipped to the spring-loaded inlay bars.These bars are fitted above the needle bar and are shogged at the rate of one link per course, from pattern chains around a drum at one end of the machine.There are usually up to two warp guide bars and up to 16 weft inlay bars, which may be electronically controlled.
- Special attachments are available for producing fancy effects such as cut or uncut fringe edges, pile, braiding (equivalent to fall-plate) and snail shell designs.
Crochet machines, with their simple construction, ease of pattern and width changing, and use of individual yarn packages or beams provide the opportunity for short runs on coarse- or fine-gauge fancy and open-work structures and edgings, as well as the specialist production of wide fancy fabrics or narrow elastic laces.
Experiment Name: Study on knitting action of Tricot warp knitting machine.
Introduction:
The warp knitting machine is a knitting m/c where the loops are formed in course wise direction and the fabric produced is in open width form. In Tricot warp knitting m/c compound needles are used. The warp yarns are feed to the needles through guide bars using shogging and swinging motion.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
Knitting Action:
1. The rest position: Te needles have risen to 2/3 of their full height from knock-over and have their hooks towards the back of the m/c. The latch bar is in downward position and the guides are at the front of the m/c with the sinkers forward, holding the old overlaps in their throats so that they are maintained in the correct height on the needle stems.
2. Needle rise and guide bar swing: With the sinkers forward holding down the fabric, the hooks and tongues rise, with the hook rising faster, until the head of the latter is level with the guide holes and is open. The guides then swing through to the back of the m/c.
3. The overlap and return swing: The guide’s shog for the overlap and swing to the front of the m/c immediately. The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook.
4. Hook closing: The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook
5. Landing: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook. Thus the landing is occurred.
6. Knock-over and under lap: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook and then knocked over as it descends below the sinker belly. At this point the under lap occurs before the needles begin their upward rise and sinker move forward to hold down the fabric.
7. The sinkers now move forward to hold down the fabric loops and push them away from the ascending needles, which are rising to the rest position.
Conclusion:
The knitting action of the Tricot warp knitting m/c is done by the needles, its sliding latches and the guide bars. The main work of feeding the thread around the needle is done by guides with their shogging and swinging motions. By this experiment I learned about the knitting action of a tricot warp knitting machine. This experience will help me in my future practical life.
Experiment Name: Study on knitting action of Tricot warp knitting machine.
Introduction:
The warp knitting machine is a knitting m/c where the loops are formed in course wise direction and the fabric produced is in open width form. In Tricot warp knitting m/c compound needles are used. The warp yarns are feed to the needles through guide bars using shogging and swinging motion.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
Knitting Action:
1. The rest position: Te needles have risen to 2/3 of their full height from knock-over and have their hooks towards the back of the m/c. The latch bar is in downward position and the guides are at the front of the m/c with the sinkers forward, holding the old overlaps in their throats so that they are maintained in the correct height on the needle stems.
2. Needle rise and guide bar swing: With the sinkers forward holding down the fabric, the hooks and tongues rise, with the hook rising faster, until the head of the latter is level with the guide holes and is open. The guides then swing through to the back of the m/c.
3. The overlap and return swing: The guide’s shog for the overlap and swing to the front of the m/c immediately. The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook.
4. Hook closing: The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook
5. Landing: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook. Thus the landing is occurred.
6. Knock-over and under lap: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook and then knocked over as it descends below the sinker belly. At this point the under lap occurs before the needles begin their upward rise and sinker move forward to hold down the fabric.
7. The sinkers now move forward to hold down the fabric loops and push them away from the ascending needles, which are rising to the rest position.
Conclusion:
The knitting action of the Tricot warp knitting m/c is done by the needles, its sliding latches and the guide bars. The main work of feeding the thread around the needle is done by guides with their shogging and swinging motions. By this experiment I learned about the knitting action of a tricot warp knitting machine. This experience will help me in my future practical life.
Experiment Name: Study on pattern mechanism of Tricot warp knitting machine.
Introduction:
The warp knitting machine is a knitting m/c where the loops are formed in course wise direction and the fabric produced is in open width form. In Tricot warp knitting m/c compound needles are used. The warp yarns are feed to the needles through guide bars using shogging and swinging motion which is done by patterning drum and chain links with a mechanism called patterning mechanism.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
Patterning mechanism:
The shogging movement is initiated by varying the radius of the continuously turning pattern shaft either in the form of different heights of pattern links which poses over a pattern drum attached to the shaft or in the form of carefully shaped solid metal circular cams, termed pattern wheels, attached to it. An increase in height one link to the next produces a thrust against the end of the guide by shogging it positively into the m/c a decrease will produce a negative shog towards the pattern shaft as the result of the action of a return spring. A constant height will produce no shog if the guide bar will continued to swing through the same needle space. The periphery of the pattern wheel or chain track is scanned by a roller which is link by a flexible jointed push-rod to the end of the guide bar. The under side of the rod near the roller is supported on the side with moves freely or a metal surface as shogging occurs.
Conclusion:
By this experiment I learned about the Tricot warp knitting m/c and their several parts with pattering mechanism and chain links. This is a modern m/c and so this experience will help me in my future practical life.
Experiment Name: Study on pattern mechanism of Tricot warp knitting machine.
Introduction:
The warp knitting machine is a knitting m/c where the loops are formed in course wise direction and the fabric produced is in open width form. In Tricot warp knitting m/c compound needles are used. The warp yarns are feed to the needles through guide bars using shogging and swinging motion which is done by patterning drum and chain links with a mechanism called patterning mechanism.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
Patterning mechanism:
The shogging movement is initiated by varying the radius of the continuously turning pattern shaft either in the form of different heights of pattern links which poses over a pattern drum attached to the shaft or in the form of carefully shaped solid metal circular cams, termed pattern wheels, attached to it. An increase in height one link to the next produces a thrust against the end of the guide by shogging it positively into the m/c a decrease will produce a negative shog towards the pattern shaft as the result of the action of a return spring. A constant height will produce no shog if the guide bar will continued to swing through the same needle space. The periphery of the pattern wheel or chain track is scanned by a roller which is link by a flexible jointed push-rod to the end of the guide bar. The under side of the rod near the roller is supported on the side with moves freely or a metal surface as shogging occurs.
Conclusion:
By this experiment I learned about the Tricot warp knitting m/c and their several parts with pattering mechanism and chain links. This is a modern m/c and so this experience will help me in my future practical life.
Experiment name: Study on Crochet Warp knitting machine.
Objectives:
- To get clear concept about the driving mechanism of crotchet knitting machine.
- To know the functions of different parts of the machine.
- To know about the different motions of the machine.
- To know different parts of the machine.
- To improve our technical knowledge.
Specification of the machine:
- Company: DAH HEER Industrial Co. LTD.
- Brand: DAHU.
- Origin: Taiwan.
- Model No: L
- Size: 15 G
Main parts:
- Motor
- Main shaft
- Size lever
- Shogging motion lever
- Weft yarn guide bar
- Warp yarn guide bar
- Needle bar
- Needle
- Pressure roller
- Take up roller
- Ratchet wheel
Machine description:
The machine is driven by an electric motor. Motion is transferred to the machine parts by gear and toothed belt. Here weft yarn guide bar gives to and fro motion and shogging motion. Shogging motion lever give motion to the weft yarn guide bar. Shogging motion is driven from motor by main shaft. Needle bar and warp yarn guide bar also give to and fro and shogging motion by the same mechanism.Take up roller has ratchet wheel, by which take up roller gets motion from the motor by pushing pawl amd some mechanism.
Conclusion:
First of all I would like to offer my heartily thanks to our supervising tutor and the lab assistants for their consistent help to complete the study properly. Crotchet knitting machine is one of the most important knitting machines to produce knitted fabric.
Experiment name: Study on Crochet Warp knitting machine.
Objectives:
- To get clear concept about the driving mechanism of crotchet knitting machine.
- To know the functions of different parts of the machine.
- To know about the different motions of the machine.
- To know different parts of the machine.
- To improve our technical knowledge.
Specification of the machine:
- Company: DAH HEER Industrial Co. LTD.
- Brand: DAHU.
- Origin: Taiwan.
- Model No: L
- Size: 15 G
Main parts:
- Motor
- Main shaft
- Size lever
- Shogging motion lever
- Weft yarn guide bar
- Warp yarn guide bar
- Needle bar
- Needle
- Pressure roller
- Take up roller
- Ratchet wheel
Machine description:
The machine is driven by an electric motor. Motion is transferred to the machine parts by gear and toothed belt. Here weft yarn guide bar gives to and fro motion and shogging motion. Shogging motion lever give motion to the weft yarn guide bar. Shogging motion is driven from motor by main shaft. Needle bar and warp yarn guide bar also give to and fro and shogging motion by the same mechanism.Take up roller has ratchet wheel, by which take up roller gets motion from the motor by pushing pawl amd some mechanism.
Conclusion:
First of all I would like to offer my heartily thanks to our supervising tutor and the lab assistants for their consistent help to complete the study properly. Crotchet knitting machine is one of the most important knitting machines to produce knitted fabric.
Experiment name: Study on yarn to fabric path diagram of Tricot warp knitting machine.
Introduction:
Warp knitting m/c is one kind of flat bed m/c. This m/c produces the knitted loops in wales direction. There are two major classes of warp knitting m/c. They are the ‘Tricot’ & the ‘Raschel’ warp knitting m/c. The ‘Tricot’ warp knitting m/c is also termed as automatic warp knitting of its function.
Objectives:
1. To know about the yarn to fabric path diagram of Tricot warp knitting machine.
2. To know about the name of the differents parts of the machine.
Main parts of the Machine:
1. Compound needle.
2. Needle bar
3. Guide bar
4. Sinker& sinker bar
5. Sliding latch
6. Sliding latch bar
7. Comb
8. Cloth roller.
9. Link
10. Rocker shaft
11. Pattern chain.
12. Pattern drum.
13. Main shaft.
14. Intermediate shaft.
15. Let-off mechanism
16. Take-up mechanism.
17. Machine A/C.
18. Toothed belt/ Timing belt.
19. Warp beam.
20. Bottom Beam.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
M/C Description:
Compound needle is used in the m/c. With the help of the pattern drum and the chain link the patterning is done. The gears are merged in oil bath for smooth operation. There are two back beam for yarn supply. The yarns come through guide bar and through the needle the cloth is take down by cloth roller
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Tricot warp knitting machine |
Function of different parts of M/C:
1. Compound needle: In Tricot warp knitting m/c compound needle is used. To form loop and produce the fabric is the main function of the needle.
2. Needle bar: A needle bar is used in this m/c. The main function of it is to hold the needles together and helps the needles to move unison while loop forming.
3. Guide bar: Guide bar is used in this m/c to guide the yarn properly to the needle. It feeds the yarn around the needle and controls the rate of warp feed from the warp beam by making lapping movement.
4. Sinker and Sinker bar: In the tricot warp knitting m/c tricot sinker is used to hold down the loops produced by the needles. The sinker bar keeps the sinkers together to move unison while knitting. The main function of the sinker is to hold down, knock over and supporting the fabric loops.
5. Sliding latch: In warp knitting m/c compound needles are used. A sliding latch is used here to close the hook while knitting.
6. Sliding latch bar: In warp knitting m/c the sliding latches remain unison. The latch bar keeps the latches together and helps it to move unison while knitting.
7. Cloth roller: The produced fabric is wound on the cloth roller.
8. Let-off mechanism: The process of releasing the warp yarns according to the requirement of the m/c and speed of cloth roller is the main function of let-off mechanism.
9. Take up mechanism: It helps the produced fabric to wound on the cloth roller
in proper tension. There are 3 take-up r/r in this m/c. It also gives proper tension to the warp sheet and controls the speed of warp beam.
11. Link: In the warp knitting m/c the link is used to make design in the knitted fabric. The different links used here has different thickness and thus it helps to produce design.
12. Pattern chain: The pattern chain is the chain of links joined with each other. The pattern chain helps the m/c to produce design.
13. Pattern drum: It is a drum, which gives motion to the pattern chain. There are groove on it and the pattern chain is placed on it. It gets motion from the m/c driving motor through gearing.
14. Comb: In this warp knitting m/c the comb is used to separate the warp yarns coming from the warp beam. It works as the reeds of the weaving m/c and also controls the fabric width.
15. Warp beam: In tricot warp knitting m/c warp beam is used to supply the warp yarns parallely. There are 8-warp beam in this m/c. 4 beam are on the upper side and 4 are to the downside. These beams are not so big as the weavers beam.
15. Machine A/C: The m/c a/c is one kind of cooling device, which keeps the m/c parts and the motor from over heating and damage while running continuously.
16. Main shaft: The main shaft of this m/c gives the m/c motion from the motor.
17. Lubrication: The m/c has automatic lubrication system.
18. Controlling unit: The controlling unit is used to control the m/c easily. It has a digital control unit.
19. Toothed belt: In this m/c the toothed belts are used to transfer motion without any slippage.
Conclusion:
By this experiment I learned about the Tricot warp knitting m/c and their several parts. I also learned the function of the different parts used here. This is a modern m/c and so this experience will help me in my future practical life.
Experiment name: Study on yarn to fabric path diagram of Tricot warp knitting machine.
Introduction:
Warp knitting m/c is one kind of flat bed m/c. This m/c produces the knitted loops in wales direction. There are two major classes of warp knitting m/c. They are the ‘Tricot’ & the ‘Raschel’ warp knitting m/c. The ‘Tricot’ warp knitting m/c is also termed as automatic warp knitting of its function.
Objectives:
1. To know about the yarn to fabric path diagram of Tricot warp knitting machine.
2. To know about the name of the differents parts of the machine.
Main parts of the Machine:
1. Compound needle.
2. Needle bar
3. Guide bar
4. Sinker& sinker bar
5. Sliding latch
6. Sliding latch bar
7. Comb
8. Cloth roller.
9. Link
10. Rocker shaft
11. Pattern chain.
12. Pattern drum.
13. Main shaft.
14. Intermediate shaft.
15. Let-off mechanism
16. Take-up mechanism.
17. Machine A/C.
18. Toothed belt/ Timing belt.
19. Warp beam.
20. Bottom Beam.
M/C specification:
- Brand: LIBA
- Origin: W. Germany
- Manufacturing Company: MASCHINEN FABRIK, NAILA.
- Manufacturing Year: 1991
- Width: 84 inch/ 213 cm
- Type: COP 2K
- Gauge: 28
M/C Description:
Compound needle is used in the m/c. With the help of the pattern drum and the chain link the patterning is done. The gears are merged in oil bath for smooth operation. There are two back beam for yarn supply. The yarns come through guide bar and through the needle the cloth is take down by cloth roller
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Tricot warp knitting machine |
Function of different parts of M/C:
1. Compound needle: In Tricot warp knitting m/c compound needle is used. To form loop and produce the fabric is the main function of the needle.
2. Needle bar: A needle bar is used in this m/c. The main function of it is to hold the needles together and helps the needles to move unison while loop forming.
3. Guide bar: Guide bar is used in this m/c to guide the yarn properly to the needle. It feeds the yarn around the needle and controls the rate of warp feed from the warp beam by making lapping movement.
4. Sinker and Sinker bar: In the tricot warp knitting m/c tricot sinker is used to hold down the loops produced by the needles. The sinker bar keeps the sinkers together to move unison while knitting. The main function of the sinker is to hold down, knock over and supporting the fabric loops.
5. Sliding latch: In warp knitting m/c compound needles are used. A sliding latch is used here to close the hook while knitting.
6. Sliding latch bar: In warp knitting m/c the sliding latches remain unison. The latch bar keeps the latches together and helps it to move unison while knitting.
7. Cloth roller: The produced fabric is wound on the cloth roller.
8. Let-off mechanism: The process of releasing the warp yarns according to the requirement of the m/c and speed of cloth roller is the main function of let-off mechanism.
9. Take up mechanism: It helps the produced fabric to wound on the cloth roller
in proper tension. There are 3 take-up r/r in this m/c. It also gives proper tension to the warp sheet and controls the speed of warp beam.
11. Link: In the warp knitting m/c the link is used to make design in the knitted fabric. The different links used here has different thickness and thus it helps to produce design.
12. Pattern chain: The pattern chain is the chain of links joined with each other. The pattern chain helps the m/c to produce design.
13. Pattern drum: It is a drum, which gives motion to the pattern chain. There are groove on it and the pattern chain is placed on it. It gets motion from the m/c driving motor through gearing.
14. Comb: In this warp knitting m/c the comb is used to separate the warp yarns coming from the warp beam. It works as the reeds of the weaving m/c and also controls the fabric width.
15. Warp beam: In tricot warp knitting m/c warp beam is used to supply the warp yarns parallely. There are 8-warp beam in this m/c. 4 beam are on the upper side and 4 are to the downside. These beams are not so big as the weavers beam.
15. Machine A/C: The m/c a/c is one kind of cooling device, which keeps the m/c parts and the motor from over heating and damage while running continuously.
16. Main shaft: The main shaft of this m/c gives the m/c motion from the motor.
17. Lubrication: The m/c has automatic lubrication system.
18. Controlling unit: The controlling unit is used to control the m/c easily. It has a digital control unit.
19. Toothed belt: In this m/c the toothed belts are used to transfer motion without any slippage.
Conclusion:
By this experiment I learned about the Tricot warp knitting m/c and their several parts. I also learned the function of the different parts used here. This is a modern m/c and so this experience will help me in my future practical life.