Abrasion Resistance Tester | Working Process of Abrasion ResistanceTester

Name of the Experiment: Determination of fabric abrasion resistance by abrasion resistance tester.

Introduction:
Abrasion is just one aspect of wear and is the rubbing away of the component fibres and yarns of the fabric. It is a series of repeated applications of stress; therefore a capacity to absorb punishment is required to the fibres. Inherent fibre properties such as work of rupture may give a high resistance to abrasion.

Objective:
To determine the abrasion resistance of the sample fabric.

Theory:
A number of important points require consideration before abrasion resistance tests are carried out. The choice of the method may be governed by the type of apparatus available, the precision demanded and so forth. Some of the more important points are condition of the specimen, choice of testing instrument, choice of abrasive motion, direction of abrasion, choice of abradant, backing the specimen, cleanliness of the specimen and instrument, tension on the specimen, pressure between abradant and specimen, end-point of the test etc. Now there are various abrasion resistance testing instruments available for example, the WIRA abrasion tester, the LIRA abrasion tester, the Taber abraser, the Shiefer machine, the Wyzenbeek abrasion tester, the Stoll universal wear tester, the LINRA wear tester, the BFT abrasion tester etc. The abrasion tester we used here is made by GOODBRAND & CO. LTD. In this instrument abrasion surfaces wrapping by sand paper are used to abrade the fabric samples. A counter is used to count the no. of abrasion. This is an electrical tester.

Apparatus:
1. Abrasion tester
2. Scissor
3. Electric balance
4. Brush

M/c specification:

Name: Abrasion Tester
Manufacturer: GOODBRAND & CO. LTD.
ELM WORKS, MERE LANE
ROCHDALE, ENGLAND.
Serial no.: GB 78627.
Sample: Canvas fabric.

Atmospheric status:
Testing atmosphere: Relative humidity - 65%+/-2% & Temperature - 270+/-20C.
Present atmosphere: Relative humidity - 68% & Temperature - 290.

Procedure:
1. At first cut the fabric into 4 pieces according to the measurement of the instrument.
2. Weigh these 4 pieces of fabric samples.
3. Now place these samples in the instrument under a certain load as supplied in the instrument.
4. Now start the machine and observe the counter of abrasion no.
5. After an abrasion of 200 bring out the first sample and weigh it.
6. After an abrasion of 300 bring out the second sample and weigh it.
7. Similarly after abrasion of 400 and 500 bring out the third and fourth sample and take their weight.
8. Now put the weights before and after abrasions in a table and find out their wear index.

Data:

S/n	Sample wt. before abrasion (mg)	No. of abrasion cycle	Sample wt. before abrasion (mg)	Wt. loss	Wear index
1	4970	200	4940	30	6
2	4680	300	4640	40	8
3	4860	400	4790	70	14
4	4870	500	4770	170	34

Calculation:

Suppose for s/n 2, we got cycle = 300, wt. loss = 40 therefore,

Result:
Wear index for 200 cycle = 6
Wear index for 200 cycle = 8
Wear index for 200 cycle = 14 &
Wear index for 200 cycle = 34.

Remark:
It is easily understood that the more is no. of abrasion cycle the more will be the wt. loss of fabric. That is when a fabric is used more it losses its weight more. Now depending on yarn quality, fabric design and above all end use this loss may be less or more, again may be quickly or lately. But indeed the fabrics will loss its weight and serviceability.

Interlock Circular Knitting Machine | Knitting Action of InterlockCircular Knitting Machine

Name of the Experiment: Study on interlock circular knitting machine.

OBJECTS:
1.To have the idea about an interlock m/c .
2.To know about its working principles.

Introduction:
Interlock structure is a double faced Interlock structure which consists of two 1×1 Interlock structures. These two 1×1 Interlock structures are joined by interlocking sinker loops and thus produce interlock structure. Interlock structure is produce by special cylinder dial circular machines. Double system V-bed flat knitting machine also used to produce interlock structure.

SPECIFICATIONS:

1. Machine name: Interlock Circular Knitting Machine.
2. Company:- Precision FUKUHARA Works Limited.
3. Origin of the machine:- Japan
4. Model no. :- V 8ME 42 
5. Dia of the machine:- 30”.
6. Gauge of the machine:- 22 
7. No of Feeder:- 84 
8. Serial no:- 1352761.
9. Creel Capacity: 84.
10. Feeding: Positive.

MACHINE PARTS:

1.Yarn career
2.Break stop motion
3.Yarn guides
4.Dial
5.Cylinder
6.Dial cams
7.Cylinder cams
8.Dial needles
9.Cylinder needles
10.Oiling and air following devices
11.Sensors
12.Take up rollers
13.Batch rollers
14.Motor
15.Belts 16.Clutches
17.Pulleys and gears

Machine description:
The machine has two sets of needles on two different beds, one set on cylinder one in the dial bed. These two sets of needles must be exactly opposite to each other.

The machine has two separate cam system in each bed needles of different length called short needles and long needles. Each cam system controls half of the needles in alternate sequences. One cam system controls knitting at one feeder and other ca, system controls at the next feeders. T ale down mechanism is the same as the other Interlock and plain machines mechanism.

Interlock cam system:
In the figure the cylinder and dial camming to produce one course of ordinary interlock fabric which is actually work of two knitting feeders.

The cylinder cam:

A → clearing cam which lifts the needles to clear the old loop
B, C → stitch cam and guard cams respectively both vertically adjustable to control the stitch length.
D → up through to rise the needle whilst dial needle knock over
E, F → guard cam to complete the truck
G, H → guide cam to provide the track for idling needles  

Cylinder Cam System

The dial system:
1. Raising cam for tuck position only
2, 3. Dial knock over cam
4. Guard cam to compete the truck
5. Auxiliary knock over cam to prevent the dial needle reentering the old loop
6, 7 Guide cams provides the tracks for idling needles
8. Sewing type clearing cam which may occupy the knitting position as shown in feeder 1 or in tuck position at feeder 2.

Machine parts:

1.  Yarn career 
2.  Break stop motion 
3.  Yarn guides 
4.  Dial 
5.  Cylinder 
6.  Dial cams 
7.  Cylinder cams 
8.  Dial needles 
9.  Cylinder needles 
10.  Oiling and air following devices 
11.  Sensors 
12.  Take up rollers 
13.  Batch rollers 
14.  Motor 
15.  Belts 
16.  Pulleys and gears  Clutches

Knitting action: 

Conclusion:
The circular Interlock machine is a very commonly used machine in country to make Interlock knitted fabric. So this experiment has significance in our study life. In this experiment we sketch the yarn path diagram of the machine, show the knitting action, cam system. We point out the various specification of the machine. So the experiment helps us to know more.

Above all the experiment is a successful one.

Knitting Action of Tricot Warp Knitting Machine

Experiment Name: Study on knitting action of Tricot warp knitting machine.

Introduction:
The warp knitting machine is a knitting m/c where the loops are formed in course wise direction and the fabric produced is in open width form. In Tricot warp knitting m/c compound needles are used. The warp yarns are feed to the needles through guide bars using shogging and swinging motion.

M/C specification:

1. Brand: LIBA
2. Origin: W. Germany
3. Manufacturing Company: MASCHINEN FABRIK, NAILA.
4. Manufacturing Year: 1991 
5. Width: 84 inch/ 213 cm
6. Type: COP 2K
7. Gauge: 28 

Knitting Action:
1. The rest position: Te needles have risen to 2/3 of their full height from knock-over and have their hooks towards the back of the m/c. The latch bar is in downward position and the guides are at the front of the m/c with the sinkers forward, holding the old overlaps in their throats so that they are maintained in the correct height on the needle stems.

2. Needle rise and guide bar swing: With the sinkers forward holding down the fabric, the hooks and tongues rise, with the hook rising faster, until the head of the latter is level with the guide holes and is open. The guides then swing through to the back of the m/c.

3. The overlap and return swing: The guide’s shog for the overlap and swing to the front of the m/c immediately. The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook.

4. Hook closing: The hooks and the tongues start to descend with the tongues descending more slowly, thus closing the hook

5. Landing: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook. Thus the landing is occurred.

6. Knock-over and under lap: The sinkers start to withdraw as the needles descend so that the old loop is landed onto the closed hook and then knocked over as it descends below the sinker belly. At this point the under lap occurs before the needles begin their upward rise and sinker move forward to hold down the fabric.

7. The sinkers now move forward to hold down the fabric loops and push them away from the ascending needles, which are rising to the rest position.

Conclusion:
The knitting action of the Tricot warp knitting m/c is done by the needles, its sliding latches and the guide bars. The main work of feeding the thread around the needle is done by guides with their shogging and swinging motions. By this experiment I learned about the knitting action of a tricot warp knitting machine. This experience will help me in my future practical life.

Rib Circular Knitting Machine

Name of the experiment: Study on Rib Circular knitting machine. 

Introduction

The structure in which the face and back loop occurs along to the coarse successively but all the loops of a wale is same is called rib structure. The circular knitting machine which is used to produce the rib structures is known as rib machine.

Machine specification:

1. Machine model → cmoan
2. Manufacturer → Paolo Orizio
3. Made in → Italy
4. No of feeders’ → 40 
5. Cylinder diameter →20”
6. Needle gauge → 18 / inch

Machine parts:

1.  Yarn career
2.  Break stop motion
3.  Yarn guides
4.  Dial
5.  Cylinder
6.  Dial cams
7.  Cylinder cams
8.  Dial needles
9.  Cylinder needles
10.  Oiling and air following devices
11.  Sensors
12.  Take up rollers
13.  Batch rollers
14.  Motor
15.  Belts
16.  Pulleys and gears
17.  Clutches

Description of the machine:
In a dial cylinder rib machine there is one set of needles on the circumference of the vertical cylinder and another set of needles on a horizontal dial. So two sets of needles remain at the right angle with each other. In dial cylinder machines the dial and cylinder rotates but the cam systems with the feeders remain stationary.

The dial needles get its motion from its butt which is placed on the cam truck. This cam truck is formed by different cam placed on a cam plate.

During the rotation of the cylinder, cylinder needles moves vertically and dial needles moves horizontally. Cylinder needles also get its motion from it. There is a cloth tale up roller which also rotates with unison to dial and cylinder and fabric is wound on it. 

In rib circular knitting m/c, Rib gaiting:

 Knitting action:
The knitting action of a circular rib machine is shown in Fig:

1. Clearing: The cylinder and dial needles move out to clear the plain and rib loops formed in the previous cycle.

2. Yarn feeding: The needles are withdrawn into their tricks so that the old loops are covered by the open latches and the new yarn is fed into the open hooks.

3. Knocking Over: The needles are withdrawn into their tricks so that the old loops are cast off and new loops are drawn through them.  

Fig: Knitting action of rib circular knitting machine

Conclusion:
This experiment has significance in our study life. In this experiment we sketch the yarn path diagram of the machine, show the knitting action, cam system. We point out the various specification of the machine.